The packed product is the first design input
A physical sample helps define contact points, visibility, release and transport protection better than a tray outline alone.
Product fit engineered into every cavity
Custom Thermoformed Plastic Trays
A thermoformed tray controls product fit, visibility, stacking and transport with one lightweight formed sheet. ONE PLASTIC supports material selection, tooling, forming, trim and nested delivery for packaging and industrial handling projects.
MaterialsPET, PETG, PVC and RPET
ScopeTool, form, trim and pack
UsesPackaging and industrial handling
Project logic
Make the process fit the product.
Wall thinning must be designed, not discovered
Draw depth, corner radius, starting thickness, tool venting and optional plug assist influence the final cavity wall.
Nesting is part of the delivery specification
Stack pitch and release features prevent trays from locking together while controlling carton volume and line handling.
Project specification
Define the deliverable before production.
Available delivery formsRetail product traysFood and consumer packaging traysElectronics handling traysReusable industrial component trays
- Input
- Product sample, 3D model or dimensioned drawing
- Tray features
- Cavities, finger access, stacking, lids and trim interfaces
- Finish
- Clear, colored, smooth or application-specific texture
- Packing
- Nested, counted and protected against locking or distortion
Production route
One controlled path from brief to delivery.
Map product fit
Define retention, release, visibility, finger access and transport loads.
Select sheet and tool route
Balance clarity, impact, compliance, draw depth, volume and tool life.
Form and trim
Control heat, wall distribution, cooling and final edge datum.
Inspect and nest
Verify fit, stack behavior and trim before counted shipment.
Applications
Where this route creates value.
01Retail blister and tray packaging
02Food and produce trays
03Electronics component trays
04Production-line handling trays
Common questions
Details buyers ask before an RFQ.
What is needed for a tray quote?+
Send the product or model, tray dimensions, target material, quantity, stack needs and any sealing or lid interface.
Can a prototype tray be made first?+
Yes. Prototype tooling can validate product fit and presentation before production tooling.
Can trays be packed nested?+
Yes. Nesting and denesting behavior is designed into the part and verified before volume packing.