Sheet, tooling and formed pack

Custom Thermoformed Plastic Packaging

Thermoformed packaging brings material, tooling, product fit, trim and stacking into one design. ONE PLASTIC can support the sheet specification and formed part so buyers have fewer interfaces to manage.

ProductsTrays, blisters and clamshells
MaterialsPET, PETG, PVC and RPET
ScopeSheet, forming, trim and packing

Project logic

Make the process fit the product.

Custom thermoformed clear plastic packaging
01

Design around the packed product

Product retention, release, visibility, nesting and transport loads determine cavity design. A physical product sample is often as valuable as the CAD file.

02

Plan wall thinning and trim

Deep draws and sharp corners change wall thickness. Draft and radii improve forming, while trim datums protect fit with lids, cards or sealing equipment.

03

Prototype before the production tool

A prototype tool can validate product fit and presentation before final multi-cavity tooling is released.

Applications

Where this route creates value.

01Retail blister packs
02Food and produce trays
03Electronics packaging
04Reusable handling trays

Common questions

Details buyers ask before an RFQ.

What information is needed for a packaging quote?+

Provide the packed product, target quantity, material preference, pack style, sealing method, artwork or card interface and destination.

Can you help select the sheet material?+

Yes. The team can compare PET, PETG, PVC and RPET options around clarity, forming, compliance and cost.

Can formed trays be supplied nested?+

Yes. Nesting and denesting requirements should be designed into the part and packing method.